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MODEL
NKLFRS-150 AUTOMATIC SIX HEAD VIAL FILLING WITH RUBBER
STOPPERING MACHINE
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Click on the image to zoom
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LSLFRS-150 Automatic Six Head
vial Filling with Rubber Stoppering Machine is a compact
model used for filling and rubber stoppering of injectable
liquid into vials.
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Operation |
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The incoming dry vial (sterilized and siliconised)
are fed through the unscrambler and suitably guided on the moving delrin slat
conveyor belt at the required speed of the correct placement below Filling unit.
The filling unit consists of Filling Head, Syringes & Nozzles which are used for
liquid filling. The syringes are made of S.S. 316 construction and both, glass
as well as S.S. syringes can be used. A Star Wheel is provided which holds the
vial during filling operation. A sensor is provided for ''No Vial, No Filling''
operation. Syringes are mounted on eccentric block and driving through bottom
main gear box. Volume can be either increased or decreased by increasing or
decreasing stroke length of piston as per filling size. Syringes is having non
return valve for sucking and delivering situation to avoid volume variation.
Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle
will be having Up and Down movement with help of cam mechanism and it will come
down when vial will be hold by starwheel for filling operation and starts
filling when it starts to move up and after completion of filling operation,
starwheel delivers six vials together on conveyor for rubber stoppering
operation.
Stoppering unit consist of Starwheel, Vibrator unit
and Bowl. The sterilized and siliconised rubber stoppers stored in the vibrator
bowl moves vertically to the rubber stopper chute. The vial is hold firmly by
starwheel, which will be in continuous rotary motion and vial which is coming
from filling unit get in to starwheel and move in rotary direction along with
starwheel, during movement it will pick up the rubber stopper from the exit end
of the chute and rubber stopper will be pressed by fix single pressing roller,
which is spring loaded. Then vial further move on conveyor and collected on out
feed starwheel for next sealing operation.
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Salient Features |
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M.S. Moulded
structure duly powder coated to avoid any vibration with
adjustable screws to adjust conveyor height as per infeed tunnel.
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Total cGMP model.
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All parts and
assemblies coming in contact with liquid and rubber stopper are made of
S.S.316 and easily removable for mandatory Autoclaving/ Sterilization.
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“NO VIAL, NO FILL”
System eliminates wastage of costly liquid.
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All assemblies
under top plate are positioned as for easy cleaning or maintenance.
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Double dosing for
100 ML is also possible.
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All driving is
through High quality imported Gear motor for better machine performance
without vibration or leakage of oil of area floor from gear box.
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Machine speed can
be adjusted through A.C. Frequency drive, which is time saving and the machine
speed can be easily synchronized with unscrambler, scrambler and conveyor.
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Machine is
provided with delrin conveyor belt to avoid sticking of vial on conveyor.
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Special clutch
devices are provided on starwheel for safety purpose.
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Vibratory bowl for
rubber stoppering unit support to run machine with total claimed speed of
machine.
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Basic Machine |
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Imported Gear
Motor for Main drive, Unscrambler and scrambler and conveyor.
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A.C. Frequency
drive for Main drive, Unscrambler, Scrambler and conveyor.
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Pre and Post
Gasing unit for Nitrogen or Carbon Dioxide flushing.
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“No Vial, No
Filling” System.
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“No Stopper in
Chute, Machine Stop System”.
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Acrylic Cabinet
with Imported Aluminium Structure for Machine, Unscrambler and Scrambler.
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Machine Specifications |
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Model No |
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NKLFRS-150 |
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Direction |
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Left to Right |
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Production Rate |
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Upto 120 to 140 fills / Min for Single Dose.
Upto 60 Fills / Min for Double Dose. |
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Fill Capacity |
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2 ML to 50 ML for Single Dose. ( with the help of
Change Parts) (For 100 ML Filling Double Dosing is Required) |
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Syringes Available |
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2 ml to 10 ml
10 ml to 50 ml |
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No. of Syringes |
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Six |
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Accuracy |
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± 1 % |
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Electrical Supply |
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1.00 HP for Main Drive
0.50 HP for Unscrambler
0.50 HP for Scrambler
0.25 HP for Conveyor |
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Power Requirement |
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440 Volts, 3 Phase (4 Wire System), 50 Hz. |
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Height of Conveyor |
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Adjustable from 800
to 850 mm |
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Dimensions |
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3000 mm (L) X 1221
mm (W) X 1780 mm (H) |
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Net Wt |
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550 Kgs. (Approx.) |
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Gross Wt |
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750 Kgs. (Approx.) |
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Input Specifications |
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Vial Diameter |
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16 mm to 50 mm max. |
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Height |
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75 mm maximum |
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Rubber Stoppers
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13 mm & 20 mm
Diameter (With the help of different Change parts) |
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